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--- brcs_quiz [2023/01/18 07:16] – phil
+++ brcs_quiz [2024/05/27 15:09] (current) – external edit 127.0.0.1
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   * **Q. What was our YTD PPM for 2022?** A. 617
   * **Q. Where are the pest control products stored?** A. Off-site at the contractors facility
+  * **Q. How are temporary repairs entered into iMaint?** A. When temporary repairs must be made, the temporary material needs to be dated/initialed, and a work order created in iMaint to complete the permanent repair (Procedure 4.7.6)
+  * **Q. Is it necessary to check for crush on jobs requiring the bundle breaker?** A. Yes (operation procedures for machines with a bundle breaker)
+  * **Q. How are units requiring another operation identified?** A. WIP tags (Machine operation procedures)
+  * **Q. What do you do if a defect is found during a run?** A. Feed section is stopped and the 10-20 pieces prior to the defect are inspected. Continue inspecting the unit/units until all nonconforming pieces are removed. If defects are intermittent, inspect the last full unit that ran.  If more defects are found, each previous unit will inspected until a complete unit is found with no defects. All units found with defects will be tagged with a HOLD tag, placed in the rework area and entered on the rework log. If no more defects are found, the pieces removed will be noted as waste and the operator will continue the run and resume inspections at one per unit for the remainder of the run (Machine operation procedures)
+  * **Q. Is it necessary to inspect tooling before running an order?** A. Yes, before and after (Procedure 5.9/Q8.4.2C)
+  * **Q. What are the four major components of the Quality Policy?** A. Safe, Legal, Compliant (meeting customer expectations), Continuous Improvement (people, processes, products)
+  * **Q. What food allergen was recently added?** A. Seasame
+  * **Q. How is incoming material protected?** A. Incoming material is assigned to a designated area in each department. Some items are protected in racks. Visually inspected by department personnel daily. (Procedure 5.9.1 Preserving Product Quality)
+  * **Q. Who is responsible for identification, documentation, evaluation and segregation of nonconforming product?** A. Production (Procedure 5.7.1/Q8.7.1A Control of Nonconforming Product)
+  * **Q. What procedure specifies standards for operation of personnel facilities to minimize risk of product contamination and ensure facilities are maintained in good condition?** A. Procedure 6.3 Staff Facilities
+  * **Q. What are the 2023 goals for OTD, PPM & Net Credits?** 99.0%, <=750, <=0.11%
+  * **Q. What are some of the tasks involved to complete line clearance?** A. Removing samples and setup boxes, removing all paperwork for the completed order, QCS checks are complete, tools are put away and organized, etc.
+  * **Q. How are glass and/or plastic breakages documented?** A. In the CIP Database by the HACCP (Procedure 4.9.1)
+  * **Q. What tools are used when an ink viscosity check is performed?** A. Stopwatch & Zahn Cup
+  * **Q. Fill in the blank: _____________ is performed on critical assets to maintain machine capabilities, prevent contamination and reduce potential for breakdowns.** A. Preventative maintenance
+  * **Q. How do you know if your measuring/test equipment is calibrated?** A. Calibration sticker from quality dept.
+  * **Q. How is defective product identified?** A. Hold tags
+  * **Q. What is the purpose of line clearance and how is it documented?** A. Part 1: To ensure all production from the previous order has been run completely through the machine and that no prior orders production remains in the feed hoppers, the machine, the bundle discharge conveyors, etc. Part 2: Quality Checking Database or QCS
+  * **Q. What does PRP stand for? List 3 PRP's** A. Part 1: Prerequisite Programs. Part 2: Cleaning schedules, Pest Control, Training, Traceability, Hand Washing (Allergen Control), Supplier Approval & Monitoring, etc.
+  * **Q. What tools are used to ensure product meets customer qualifications?** A. Production Card, Print Card, Quality Alerts, MachOps Special Instructions, Quality Checks (QCS).
+  * **Q. At what stage of controlling nonconforming product is the product entered on the Rework Log? (QF33)** A. #2 Documentation (Procedure 5.7.1/Q8.7.1A)
+  * **Q. Is it okay to ask an Internal or External auditor to clarify or repeat themselves?** A. Yes
+  * **Q. What was our YTD PPM for 2022?** A. 617
+  * **Q. Where are the pest control products stored?** A. Off site at the contractors facilities